CB650SC/New Owner Suggestions

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Should replace

O-rings

Avoid fuel leakage:

  • Carb "Fuel-Tee" x2
  • Carb bowl seal x4
  • Carb fuel tubes & "Vent-Tees" x8(x2+x2+x2+2)

Avoid Air leakage(leads to lean):

  • Carb-to-insulator-to-head x8(x2+x2+x2+2)

Avoid low head/cam/tappet lubrication/valve tick:

  • Valve-train oil pipe x10(x2+x8)

Avoid low oil pressure/dirty oil contamination?:

  • Oil filter tube x3?
  • Oil filter cover x1 (sometimes comes with new filter, can be reused carefully)

Must clean/rebuild

Carburetors

  • Check and replace with same jets & emulsion tube or clean, check, and reuse (order individually by size, no kits)
  • Reuse main-jet needle (do not trust "kits")
  • If a po crushed the mixture screw seats, tuning will go from 2-3 turns out to something like 1/4-3/4 of a turn out
    • The hole that the very tip of the mixture screw "needle" goes into should have a narrow, raised "lip" surrounding it. If you look down the mixture screw hole, and see a "pin-hole" that is flush to the base or has "starred" out metal around it that looks like a pressed rivet, the mixture seat is crushed and destroyed.
  • It goes without saying, vacuum-balance the carbs
    • Nothing beats digital gauges for speed, ease of use, or accuracy.

Hydraulic Tappets

  • Follow manual for removal
  • Use allen key (my recommendation), smooth bore side of 1/16 drill bit (Clymer manual), or special tool Honda 07973-ME9-0000 to bleed out oil
  • again bleed upright under kerosene (mineral spirits or maybe even diesel fuel in a pinch?) to clean
  • bleed out the solvent from the last step
  • bleed under engine oil until primed (pressing on the tappet without the "bleeder pin" inserted should feel like it is basically completely solid
  • Keep upright and install with the tappet lower hole toward the centre (toward spark-plugs) squirter hole

Hydraulic control systems

Brakes

Clutch